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Repair Instructions

Repair Parts



  1. Release air in the inflating tube by pressing the valve.
  2. Remove aluminum expanding section-for leaf and retainer construction, remove retainer screws. For interlocking segments, remove collor on end opposite from valve.
  3. To replace the air valve, insert new valve and bend copper extension 90° (approx.) to fit against shoulder and bend to body radius (See Fig. 1).
  4. Cut inflating tube on an angle, slide on the metal clip and the plastic sleeve (See Fig.2).
  5. Slide the metal clip over the plastic sleeve and push this assembly onto the valve extension (See Fig. 3).
  6. Close the metal clip by using end nippers as following: Close one ear halfway, close the other ear tight and finish closing the first ear tight. Do not nip off ears.
  7. Wind inflating tube along body to opposite end.
  8. Insert plug into end of tubing, cut inflating tube on an angle and slide it on the metal clip and plastic sleeve as explained in step #2 (See Fig. 4).
  9. Cut off excess tubing so end will be under a retainer or in the counter bore in body.
  10. Install leaf and retainers, tightening all retainer screws (leaf and retainer design) or slide expanding section onto air shaft body (interlocking segment design).
  11. Pressure test the whole assembly at 90 psi.

Click filename to view Specification Sheets
Filename  Description
18503-05 COR-LOK® Air Chuck and Shaft Repair Instructions

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